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Risk Management
OUR SERVICES: We can assist you with all aspects of the risk
management process for your medical device or information system. We
use proprietary checklists, templates, and analytic tools combined with
extensive knowledge of medicine, physiology, and engineering (HW, SW,
HF&E and Quality). We focus on comprehensive analysis that includes
expected use, unexpected use, misuse, and abuse of your medical device
or information system. We can efficiently assist you to analyze
comprehensively the HW, SW, HF&E, and system (”combined”) risks to
the intended user(s) in the intended use environment(s). Your risk
analysis results in proposed risk mitigations. Once your proposed risk
mitigations have been implemented, we can assist you with the two
specific types of verifications (please refer to V&V Process Chart) required
by the ISO14971 international consensus standard.
OUR PRINCIPALS: One of our principals is a physiologist and licensed
professional engineer with extensive HW, SW, HF&E, and Quality
engineering experience. The other is a clinician with real-world experience
managing risks with medical devices & healthcare information systems.
The regulation of the marketing of medical devices in the US is risk-based.
Risk analysis is a central element of Design Controls, required of all
medical devices Class 2 or 3 and all medical devices automated with
computer software (regardless of class). ISO14971 is the international
consensus standard for risk management of medical devices and is
recognized by the FDA. The flowchart on the right describes the risk
management process.
Risk management is not an activity that is done "after-the-fact"; it is an
integral and iterative part of the medical device development process and
must begin with Design Controls at the beginning of product development.
This is not just required by Federal regulations; it’s good business
practice, whose purpose is to protect stakeholder value.
Anyone who tells you that you can get it all done either at
the beginning or the end of product development is not
doing you a favor - especially when you invariably find
out that you have to make expensive design changes
and suffer regulatory delays!
Risk management is an
iterative process; it
consists of risk identification (is there a
potential source of harm?), risk
assessment (do I really care?), and risk
mitigation (can I adequately reduce the
targeted risk?). If you have quantitative,
historical, failure-rate data, use tools such
as fault tree analysis (FTA), event tree
analysis (ETA) and failure modes, effects
and criticality analysis FMECA).
If you're only able to give it your best
guess, use tools such as root cause
analysis (RCA), failure modes effects analysis (FMEA), hazard &
operability studies (HAZOPS), and hazard analysis and critical control
points (HACCP) analysis.
The quality of an objective risk analysis is dependent on the quality and
quantity of the data. The quality of a subjective risk analysis is critically
dependent on the knowledge, experience, and expertise of the analyst.
It is important to note that ISO14971 does NOT prescribe or permit only a
bottom-up analysis (e.g., FMEA) or only a top-down analysis (e.g., RCA).
One or the other is inadequate, is merely an incomplete analysis, and is
not compliant with the standard. Both are required to achieve the
greatest coverage, especially when you are doing a subjective,
experiential analysis without historical, quantitative, failure-rate data.
In addition, remember that design FMEA (dFMEA) is different from the
manufacturing or process FMEA (pFMEA). The dFMEA is for estimating
Consumer Risk (after your product goes out the door), while the pFMEA is
used for estimating Producer Risk (before your product goes out the door).
You never use detectability in a dFMEA. Detectability is
a risk CONTROL measure, not a component of risk.
Using detectability in a dFMEA erroneously under-
estimates the real risk to the end-user - the
combination of probability of occurrence and severity of
harm.
Once your product is in the hands of end-users,
manufacturers have no knowledge or control over what
each individual end-user can or cannot detect. Even if
an end-user detects a hazardous product defect,
manufacturers can have no knowledge or control over
whether the user will remember how to properly
respond to the risk. And, even if the user recalls the
correct response, manufacturers can have no
knowledge or control over whether the user will have
adequate time or inclination to do so.
It's critical that the correct risk analysis procedure be
used for the correct application, especially when you're
dealing with the safety of medical devices.
INSTRUCTIONS for USE
You may also be interested in:
QMED Focus on Fundamentals 3-day Webinar on
”How to Manage Risk Throughout Medical Device
Product Development Cycle and Beyond”.
To access the recorded audio and slide decks, register
here.